TRENCHLESS Pipe Rehabilitation and Repair

Ted Berry Company offers a number of solutions for both gravity and pressure pipe systems. Our technologies can repair faulty pipe joints, pipe cracks (both circumferential and longitudinal), be used for abandoning service connections, and other isolated pipe problems. Pipes ranging in size from 4" to 120" can be sealed with both non-entry and manned entry repairs. All repairs are trenchless and most are NO-DIG.

"We were very impressed with your crews professionalism and expertise. Thank you
for a job well done!

Industrial Customer

 

Types of repairs offered

CIPP Modular Lining System - Permaliner CIPP Sectional Point Repair - Perma Liner CIPP Perma-Patch Hydra-Tite Internal Joint Seal Trenchless Pipe Rehabilitation & Repair

 


CIPP Modular Lining System

Ted Berry Company’s CIPP Modular Lining System

provides a structural repair without digging the existing pipeline.


We can rehabilitate existing building service pipelines in diameters from 2" to 12" in less then a day. This inversion method allows the Perma-Lateral™ lining materials to negotiate 22's, 45's and sweeping 90's. A special liner called "flexi-liner" can negotiate 90's when required.

Only Perma-Liner™ liner materials have a reinforced scrim to eliminate stretch during the inversion process. The reinforcement scrim allows the liner to invert smoothly through the existing pipeline while preventing the liner from stretching.

The Perma-Lateral™ liner allows us to invert the liner through the existing building sewer pipeline (cleanout) to the city main sewer connection, from a manhole, from a catch basin, or from an excavation with limited disruption to service and a small construction footprint. Our materials use ambient cure resins which will be completely cured and ready for service within 4 hours of installation.

The CIPP inversion unit is designed for easy access and low mobilization/setup costs. The Lateral Lining System unit can invert 2" to 12" diameters.



CIPP

 

CIPP

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CIPP Sectional Point Repairs - Permaliner System

There has been an increase in municipal and industrial collection system owners utilizing sectional point repairs in place of digging or lining the entire pipeline. This change has saved the municipal government agency hundreds of thousands of dollars and enabled them to repair multiple areas without additional funding. 

Pipe made of Clay, Cast, PVC, Wood, etc… can now be structurally repaired in hours without disruption to traffic or sewer flow.

The Ted Berry Company Trenchless Technologies Team is capable of repairing pipe sizes from 4" to 36" with materials that we stock in Livermore, Maine.


 

CIPP Perma-Patch


Perma-Liner™ Industries has developed a proven method to rehabilitate small diameter pipelines utilizing a “local” sectional repair system. The Perma-Patch™ system is the latest development in rehabilitation products from Perma-Liner™. The new Perma-Patch™ system uses a fiberglass mat with 100% solids epoxy resins, creating a structural repair with a minimum life span of 50 years per ASTM F1216 Specifications! Perma-Patch™ is designed for 4” and 6” diameter pipelines with cracks, holes, and separation in joints. The Perma-Patch™ repair is inserted into the damaged pipe using an inflatable bladder and push cable. The Perma-Patch™ repair is centered over the damaged pipe section and pressed tight against the host pipe area, creating a structural new pipe.
No excavation is required!

 

Typical Installation Benefits
  • With a small diameter camera inspection system, locate the damaged area
  • Open the Perma-Patch™ Repair Kit (everything is included)
  • Impregnate the fiberglass mat with the 100% solids epoxy resin
  • Wrap the impregnated fiberglass mat around the inflatable bladder
  • Secure the fiberglass mat to the inflatable bladder
  • Push the bladder into the pipeline through an open clean-out (no-digging)
  • Inflate the bladder and hold for 3 hours
  • Pull out the bladder and insert camera for final inspection
  • Sold in complete kit (no measuring or waste)
  • One man can install several Perma-Patch Kits in a single day
  • No alarming odors (work in doors or outdoors)
  • Works on wet surfaces (excellent bonding to existing materials)
  • No-Digging (installation access is utilized through existing clean-outs)

 

HydraTite Joint Seals

Ted Berry Company’s HydraTite Joint Seals provides a structural repair without digging the existing pipeline.

HydraTite™ is an internal sealing system that offers customized mechanical remediation for pipe joint repairs without excavation. Featuring rapid installation and return-to-service, HydraTite has been proven ideal for emergency repairs.

The system consists of a rubber seal that is held in place by stainless steel retaining bands. Each seal is custom made for each project. The seals can be interlocked to span long lengths of pipe or a backing band included to remediate pressure piping and cooling water expansion joints.

 

 

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The Ted Berry Company team stocks materials for both municipal and industrial applications and has trained installers available 24 hours a day.

The HydraTite™ Sealing system is NSF/ANSI 61 certified for drinking water.

http://www.hydratechllc.com/hydratite.html

 

 

 

 

 

 

Trenchless Pipe Rehabilitation & Repair

Vibratory Re-Rounding

Has your newly installed PVC sewer main failed a deflection or mandrel test? 
The Ted Berry Company Trenchless Technologies Team now offers Vibratory Rerounding for PVC pipe.

  • Restores deflected sewer pipes back to within tolerances without costly digging.
  • A powerful high frequency vibration consolidates and stabilizes material around the pipe to keep deflections from returning.
  • Only smooth contoured surfaces come in contact with the pipe.
  • Vibration is transmitted radially. There is no impact force driving the rerounder forward.
  • With vibration doing most of the work, 300 lb to 2000lb of pulling force is usually adequate. In most cases 500 lb. is enough.
  • Our team will provide a final CCTV inspection and deflection test at completion of work.

 

Find Infiltration at a manhole? 

Ted Berry Company crews use closed cell polyurethane injection grout to instantly (3 seconds) seal active leaks in manholes, pump stations, and other structures. Our material has an industry leading reaction time of under 3 seconds and does not shrink! Please ask a representative for more info and pricing. 
 

 Has  your newly installed PVC sewer main failed a deflection or mandrel test?
The Ted Berry Company Trenchless Technologies Team now offers a solution.

Pipe Rerounders for PVC Pipe

  • Restores deflected sewer pipes back to within tolerances - A powerful high frequency vibration
  • Consolidates and stabilizes material around the pipe to keep deflections from returning.
  • Only smooth contoured surfaces come in contact with the pipe.
  • Vibration is transmitted radially. There is no impact force driving the rerounder forward.
  • With vibration doing most of the work, 300 lb. to 2000 lb. of pulling force is usually adequate. In most cases 500 lb. is enough.

RECENTLY COMPLETED PROJECTS

Town of Lisbon, Maine 8" AC Sewer Main Broken with soil visible.
Before After
New England Amusement Park Relining 6" and 8" VCP pipe along a protected waterway
A Soda Plant Relining 4"-6" CI pipes under sensitive and time critical equipment
Hydro-Electric Facility Relining 8" CI piping
Transfer and Municipal Landfill Relining 4" PVC piping
Hillsborough, NH Relining spot repairs in sanitary sewer system as part of long term capitol improvement planning

 


Perma-Liner™ Pull-In-Place System

The Perma-Liner™ Pull-In-Place System is 100% trenchless. No digging up floors, landscaping, or tearing up walls. The versatility of this system allows lining 22's, 45's, sweeping 90's and vertical stacks with ease while stopping and starting anywhere in the line. Now you can service pipelines in diameters from 3” to 36” in less than a day and in most cases less than 5 hours with the new Perma-Liner™ Pull-In-Place System. The Navi™-Liner can also be supplied in 4" - 6" transitions without changing the structural properties of the liner.

The Navi™-Liner, rubber bladder, release plastic and tag line are manufactured in 150' length rolls. Our logistics department handles your order and delivers the products to meet your schedule. Our Navi™ transition liner is manufactured to your job specification and to your exact length.

PIPThe Perma-Liner™ Pull-In-Place ambient cure resin is formulated to meet the installer's needs. Perma-Liner™ has formulated its resin for all working temperatures. The Perma-Liner™ 100% solids epoxy resin will provide you plenty of working time with a 3 hour cure time. The epoxy is pre-formulated and shipped to you in 5 gallon containers. The formulation is a 2-part mix. You simply measure the quantity of resin needed and introduce it into the liner. There's no waste of materials. This system is user friendly!

http://www.perma-liner.com/en/pip-system

 
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